Case Study:

BYK USA Chemical Louisville, KY

Project Overview: BYK USA Chemical, Louisville, KY

Projects: Control Panel As-Built Documentation & System Standardization

Challenge

As BYK’s facility evolved, maintaining accurate, field-aligned documentation became critical to support efficient operations, future upgrades, and long-term system planning. A standardized, reliable as-built drawing set was needed to improve visibility, consistency, and maintainability across all control panels.

Key needs included:

  • Clear I/O wiring visibility
  • Consistent panel documentation
  • Improved troubleshooting efficiency
  • Structured support for future modifications and expansion
  • Standardized drawing organization

To address this, NTG was engaged to develop a complete, field-aligned as-built documentation package for all nineteen control panels and establish a scalable drawing standard.

Solution

NTG implemented a comprehensive documentation strategy utilizing AutoCAD Electrical, delivering a clean, organized, and expandable drawing system designed for long-term use.

Complete Panel As-Built Documentation

NTG developed a fully coordinated as-built package for all nineteen panels, including:

Panel Layouts

  • 19 panel layout packages
  • 3 drawings per panel:
    • Exterior Layout
    • Interior Layout
    • Bill of Materials (BOM)

I/O Wiring Drawings

  • Developed from client-provided spreadsheets
  • 6–8 I/O drawings per panel
  • Clear terminal identification and structured wire mapping
  • Organized for streamlined troubleshooting and future modifications

Power Distribution Drawings

  • 2–3 power distribution drawings per panel
  • Accurate internal power routing representation

Total Deliverables

  • ~220 drawings
  • Standardized file naming and structured organization
  • Developed entirely in AutoCAD Electrical for maintainability and scalability

Field Alignment & Coordination

NTG worked directly with BYK’s operations and engineering teams to ensure every drawing reflected real-world field conditions.

Support included:

  • Virtual and on-site coordination meetings
  • Component and wiring validation
  • Alignment of documentation with installed equipment

The result was a documentation package built from the field up—not theoretical design.

ACC Implementation & Training

To strengthen document control and long-term maintainability, NTG also facilitated:

  • Autodesk Construction Cloud (ACC) training
  • Workflow guidance for structured document management
  • Administrative setup support

This provided BYK with a centralized, organized platform for managing and maintaining their documentation moving forward.

Result

BYK now has a complete, accurate, and standardized as-built documentation system for all nineteen control panels.

Key Outcomes:

  • Fully documented I/O wiring schematics
  • Accurate, field-aligned panel layouts
  • Structured power distribution documentation
  • Improved troubleshooting efficiency
  • Enhanced maintenance planning
  • Scalable foundation for system expansion
  • Centralized document control through ACC

Value Delivered

  • Complete documentation for 19 control panels
  • ~220 structured, maintainable AutoCAD Electrical drawings
  • Standardized I/O and power distribution documentation
  • Improved operational clarity and efficiency
  • Scalable framework for future growth
  • Enhanced internal documentation processes

NTG delivered a technically sound, standardized control panel documentation system designed for clarity, maintainability, and long-term operational success.

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